Wellington North Solar Farm

Gransolar Group is a leading international renewable energy company specializing in the development, construction, and operation of solar photovoltaic projects. With a strong focus on innovative and sustainable solutions, Gransolar has established itself as a key player in the global solar industry.

CIVILCAST PROJECT TEAM
The Civilcast custom precast solutions team, consisting of Project Managers, Senior Designers, and Engineers, worked with the client and played a key role in developing a tailored solution for this unique project.

DELIVERABLES
• Design and supply of custom precast concrete culverts
• Headwalls and wing walls

KEY MILESTONES AND TIMEFRAMES
April – Design/Drawings
April/May – Moulds
May/June – Production
June/July – Delivery

KEY ACHIEVEMENTS AND HIGHLIGHTS

INNOVATIVE DESIGN

Successfully designed large custom 4-sided box culverts measuring: 4.2m span x 4.2m high, 3 units wide x 10 units long, with each unit weighing over 15 tonnes.
The overall size of these culverts was 4.8m x 4.8m x 1.2m high, and they were transported on their sides.

EFFICIENCY

Achieved remarkable speed in both the design and production phases, significantly reducing lead times and expediting project completion.

SEAMLESS DELIVERY

Demonstrated outstanding logistical coordination to ensure timely and hassle-free delivery of the culverts, despite their size and weight.

CHALLENGES OVERCOME

DESIGN AND CONSTRUCTION SPEED.
Overcame the challenge of fast-tracking design and construction processes to meet stringent project deadlines without compromising quality.

OVERSIZE DELIVERY
Effectively managed the complexities of transporting oversized culvert units from Cowra, NSW, to Wellington, NSW, ensuring safe and efficient delivery.

KEY METRICS OF SUCCESS
Speed of Design and Production
Rapid development and manufacturing processes demonstrating exceptional efficiency in both phases.

On-Time Delivery
Ensured timely delivery of all components, adhering strictly to the schedule with no deviations, backed by certified engineer designs.

ADDITIONAL INSIGHTS
Precast concrete emerged as the optimal solution for this remote solar farm project in regional NSW. Facing challenges in sourcing the required skills and materials for civil construction, Gransolar depended on our team to transform their in-situ design into a precast solution. This approach not only shortened the project timeline but also resulted in substantial budget savings and reduced overall project risks.